included six specimens of nominal 88.9 88.9-
presence of such cavities was considered unde-
mm- (3.5 3.5-in.-) square cross section and 152.4-
sirable for a systematic study, because it was sus-
pected that their presence would result in extreme
mm- (6-in.-) length. These specimens were desig-
variation in mechanical properties across the
nated PW1 through PW6. The second group
specimen and between samples, and any water
consisted of only three cylindrical specimens of
penetrating into those cavities could degrade the
nominal 91.44-mm (3.6-in.) diam. and 152.4-mm
material subsequent to freezing at subzero tem-
(6-in.) length. These were designated as PWR1
peratures. Subsequently, an RPC material that
through PWR3. The specimens were tested at
resembled wood in texture and was void-free in
room temperature by applying compression load
appearance was selected for the detailed study.
in a screw driven machine at approximately 2.54
The material was supplied by a manufacturer that
mm (0.1 in.) per minute cross-head displacement
was also working with the U.S. Navy on a pilot
rate. Because of the expected large deformation,
program for converting shipboard plastics into
no attempt was made to strain gauge the speci-
RPC (Middleton et al. 1991). Middleton et al.
mens. Instead, displacements corresponding to
described that the manufacturer's innovative pro-
the applied load were recorded manually by dial
cessing technology of blending 50% sawdust to
gauge. The loads at each instance were read from
plastic waste produced a material free of the air
the load-display dial of the testing machine
cavities and voids often found in other recycled
(Riely). Table 6 gives the results of the test from
plastic lumber. They noted that unlike most other
both batches.
manufacturing processes that produced recycled
The data in Table 6 show that although the
plastic lumber in batches, this technology allowed
variation of failure load between specimens was
continuous extrusion. Another important advan-
not significant, the strain to failure gave highly
tage of this material was that it could be recycled
variable results. These results are shown graphi-
by reprocessing through the plant.
cally in Figure 38a for the square specimens and
The technical information bulletin on the prod-
Figure 38b for the cylindrical specimens.
uct (Rivenite 1990) provided with the first batch
The reasons for the highly variable failure
of samples claimed the following attributes. The
strains were investigated and the problem was
product is manufactured through a proprietary
traced to the inclusion of relatively large pieces
patented process of grinding, blending, heat and
of wood chips in the material matrix (see Fig. 39)
of profiles and sizes, the material could
be sawed and generally machined. It Table 6. Compression test data of the initial batch of RPC samples
at room temperature.
could be nailed, screwed, painted, and
stained, like wood. It resists ultravio-
a. Specimens of square cross section
let damage normally experienced with
Compr.
Failure
similar products. It absorbs limited
Specimen
Length
Width
Failure
Deformation
strength
strain
moisture, which does not alter its per-
no.
(in.)
(in.)
load (lbf)
(in.)
(psi)
(%)
formance. It resists insect infestation
and does not decay in salt or acidic
PW1
5.91
3.688
24,500
0.7838
1801
13.27
PW2
5.88
3.688
23,600
0.4968
1735
8.45
water. It is nontoxic but flammable, in
PW3
5.94
3.688
24,050
0.6949
1768
11.70
the same manner as pressure-treated
PW4
5.94
3.688
24,200
0.5739
1779
9.67
lumber. Its applications as a structural
PW5
5.88
3.688
24,400
0.6033
1794
10.27
PW6
5.88
3.688
24,275
0.8180
1785
13.92
where structural loads are to be car-
Average
1777
11.21
ried were not recommended.
Std. dev.
21.5
1.95
Initial tests
b. Specimens of circular cross section
The purpose of the initial tests was
PWR1
5.97
3.594
21,400
0.8852
2109
14.83
to understand the basic response and
PWR2
5.97
3.594
21,500
1.5180
2119
25.43
failure mechanism of the material in
PWR3
5.91
3.563
21,500
0.8414
2156
14.25
simple compression.
Average
2129
18.17
The first batch of materials for the
Std. dev.
20.33
5.14
initial test was supplied by the manu-
facturer in two groups: the first group
SI conversion factors: 1 in. = 25.4 mm, 1 lbf = 4.45 N, 1 psi = 6.89 kPa.
27