ESTIMATED COST
tant to drain the meltwater as soon as possible. This
meltwater would be returned back to the head of the
plant for treatment because it still contains pollutants
The estimated capital cost of the freezing bed alter-
native is 1,191 (Table 2). This estimate was devel-
such as dissolved organic matter. The impact of this
oped using the unit costs shown in the CTE (1999)
meltwater on the treatment process should not be sig-
report. Not included is the cost of a sludge storage tank.
nificant because it is a relatively small volume in com-
In comparison, the estimated cost of the 1.0-m belt
parison to the raw wastewater flow. There should only
press alternative is 6,000.
be a few centimeters of dewatered sludge left in the
The estimated annual operation and maintenance
bed when draining is complete. For example, only 13
cost of the freezing bed alternative is 06 (Table 3).
cm remained after freezing and thawing 1.0 m of aero-
According to the CTE report, the estimated annual op-
bically digested sludge in a pilot scale freezing bed
eration and maintenance cost of the proposed 1.0-m
(Martel and Diener 1991).
belt press is ,102. This is a significant difference
The final operation would be to remove the dewa-
that is attributable to the freezing bed requiring very
tered sludge and pack it into tri-wall containers. Ac-
little labor and energy to operate. Natural freezethaw
cording to the proposed schedule, this would be done
is used as the dewatering process rather than mechani-
in February. Normally, the ship departs McMurdo for
the U.S. on or about 10 February. This means that all
cal energy and chemicals.
the sludge must be removed from the bed and loaded
into tri-wall containers within 10 days. This should not
CONCLUSION
be a problem if the operator uses a front-end loader. At
Fort McCoy, Wisconsin, this took about 1 hour. Also,
the loader operator was able to remove the sludge layer
A preliminary design analysis indicates that all
of the sludge produced by the proposed extended
without taking much of the sand with it. Thus, only a
aeration wastewater treatment plant at McMurdo could
small amount of new sand was needed to replenish the
be dewatered in a 10- by 16-m by 2-m-deep freezing
Table 2. Estimated capital cost of sludge freezing bed at McMurdo, Antarctica.
Material
Labor
Item
Units
No.
Unit cost Total cost
Unit cost
Exterior
Interior
Total
Site work
CY
500
,500
,000
--
,500
ft2
Concrete (Including building
1,722
3,984
,996
--
4,980
shell, precast floor, precast
foundation)
ft2
Plumbing
1,722
.25
,875
.38
--
,098
,973
Sump Pump
1
||content||
,000
||content||
,000
--
--
0
||content||
,300
Sand
ton
48
8
--
0
||content||
,008
Subtotal
--
--
--
1,887
--
,996
,878
2,761
Antarctic multiplier
--
--
--
--
--
,997
||content||
,707
,704
Interior work-35%
Exterior work-75%
Subtotal
--
--
--
--
--
--
--
1,465
Contractor OH&P* at 15%
--
--
--
--
--
--
--
,220
Subtotal
--
--
--
--
--
--
--
1,685
Contingency at 30%
--
--
--
--
--
--
--
,506
Total
--
--
--
--
--
--
--
1,191
*Overhead and profit.
7