and repair of the locks themselves is normally
The concrete was placed and finished in the
done during the winter months, January through
normal fashion. Except for the heated control sec-
March, when shipping is stopped. Other repair
tion, the concrete remained thermally unprotected.
work, such as the replacement of the slabs de-
A plastic sheet was placed over the two exposed
scribed here, is also most conveniently done dur-
concrete sections for seven days to minimize wa-
ing the winter nonshipping season, making this
ter loss. The concrete in the two shelters was left
test particularly relevant.
uncovered. Thermocouples connected to data log-
For this test, four reinforced slabs on grade
gers monitored concrete and air temperatures.
Numerous 75- 150-mm (3 6 in.) cylindrical
were selected for testing two admixtures. Each
slab measured 5.5 m wide by 6.1 m long by 150
samples were cast from each concrete section and
mm thick (18 20 ft 6 in.). The two admixtures
stored in two locations next to the slabs on grade
tested were EY-11 and Pozzutec 20. The EY-11
and overhead in the heated enclosure. A concrete
admixture was used in two dosages: low and high,
testing laboratory in northern Michigan tested the
designated EY11L and EY11H. The Pozzutec 20
cylinders for compressive strength at regular in-
admixture was used in a single dosage. The four
tervals.
test slabs were cast between 15 and 16 March.
The concrete was transported by rotary-drum
Site preparation consisted of jackhammering
truck from a ready-mix plant 8 km (5 mi) from the
out alternate sections of concrete, replacing 150
job site. The concrete was mixed with unheated
mm (6 in.) of base material with an equal amount
aggregate and heated water. The ingredients, in-
of coarse crushed stone, and setting forms and
cluding all admixtures, were mixed before being
reinforcing steel. The slabs that remained between
the removed sections provided work space for
given in Table 27. Table 28 gives the concrete
finishing operations. A temporary heated enclo-
placement times. The concrete was delivered 30
sure was erected over one slab to serve as a con-
to 45 minutes after water was added to the mix,
trol section and to provide a comparison between
and placed within another 30 minutes. Consoli-
normal and antifreeze concrete operations. A sec-
dation and finishing operations took another 45
ond enclosure, unheated, was used to cover the
to 60 minutes. Table 29 gives the properties of the
EY11L admixture section as a secondary test. Ad-
fresh concrete.
mixture-free concrete was placed in the heated
Workability/finishability. The concrete for all sec-
shelter while concretes made with the EY11H and
tions was placed and finished in the normal fash-
Pozzutec 20 admixtures were placed in sections
ion. No extra effort or skill was required to work
exposed to ambient air outside the shelter.
outdoors compared to doing the same work in-
3/4 in.
Admixture dosage
maximum size
Cement
(wgt active ingredient
coarse aggregate
Sand
(Type IA portland)
w/c
per cement wgt)
kg/m3 (lb/yd3)
kg/m3 (lb/yd3)
kg/m3 (lb/yd3)
Mix
ratio
(%)
Control
1047 (1760)
774 (1300)
392 (658)
0.41
None
EY11L
1047 (1760)
774 (1300)
392 (658)
0.41
3.7
EY11H
1047 (1760)
774 (1300)
392 (658)
0.38
6.3
Pozzutec 20
1047 (1760)
774 (1300)
392 (658)
0.39
4.0
Table 29. Properties of fresh concrete.
Table 28. Concrete placement time.
Slump
Air
Unit wgt
Temperature
C (F)
3 (lb/ft3)
Mix
Date
Start
Mix
mm (in.)
(%)
kg/m
Control
15 March
11:00 a.m.
Control
51 (2)
3.2
2307 (144)
12.2 (54)
EY11L
16 March
9:45 a.m.
EY11L
140 (5.5)
3.2
2307 (144)
3.3 (38)
EY11H
16 March
11:40 a.m.
EY11H
140 (5.5)
4.7
2275 (142)
3.3 (38)
Pozzutec 20
16 March
1:27 p.m.
Pozzutec 20
150 (6)
3.4
2330 (145)
4.4 (40)
21